English 
Address:
No, 309 Guandoumen Road, Wuhu Distict, China (Anhui) pilot Free Trade Zone
Views: 0 Author: Site Editor Publish Time: 2025-09-04 Origin: Site
5-axis turning milling machines have revolutionized modern manufacturing by offering a combination of precision, speed, and versatility that is unmatched by traditional machines. These machines integrate turning and milling operations, allowing manufacturers to produce complex parts with high accuracy and efficiency. Capable of machining parts from multiple angles in a single setup, they significantly reduce production time and cost, making them essential for industries that demand high-precision components, such as aerospace, automotive, and medical manufacturing. In this article, we will explore the key features of 5-axis turning milling machines, highlighting their robust construction, high-speed machining capabilities, flexible tooling system, large workpiece capacity, and advanced precision features.
One of the key aspects that set 5-axis turning milling machines apart from their 3-axis counterparts is their heavy-duty construction, designed to withstand the forces generated during high-precision machining.
Resin Sand-Cast Bed (7.65T): The bed of a 5-axis turning milling machine is typically constructed using resin sand casting, a process that ensures a solid, vibration-resistant foundation. Weighing in at 7.65 tons, this heavy base is designed to absorb vibrations and minimize distortions that could affect machining accuracy. This solid structure is crucial for maintaining high precision over long machining cycles, as any vibrations or instability can lead to poor surface finishes and dimensional inaccuracies. By providing a stable platform, the resin sand-cast bed ensures that even the most intricate parts can be produced with precision.
HIWIN P4 Roller Guides & Ø40mm Ball Screws: The combination of HIWIN P4 roller guides and Ø40mm ball screws on all axes enhances the machine's ability to move smoothly and accurately. These components are designed to minimize friction and ensure precise movement across all axes. The P4 roller guides are built to handle heavy loads while maintaining excellent motion accuracy, while the ball screws provide high precision and repeatability. The result is a machine capable of achieving ±0.002mm repeatability, ensuring that parts are consistently produced to exact specifications. This is particularly important in industries like aerospace, where tight tolerances are essential.
The robust construction of the 5-axis turning milling machine ensures not only precision but also durability. It is designed to withstand the high forces involved in machining tougher materials, such as titanium and aerospace-grade alloys, providing a stable environment for efficient, high-quality production.
The ability to work with high-speed machining capabilities is a crucial factor in making 5-axis turning milling machines highly effective for producing complex components.
11KW Direct-Drive Spindle (4000 RPM): A high-speed spindle is one of the defining features of modern CNC machines. In a 5-axis turning milling machine, the 11KW direct-drive spindle is designed to operate at speeds up to 4000 RPM. This high-speed spindle is particularly effective when machining materials like titanium, aluminum alloys, and other lightweight metals, as it reduces cutting times significantly. The direct-drive system ensures smooth operation, reducing the need for belt-driven components and improving machine efficiency by providing a constant, reliable cutting force.
The high-speed spindle enhances both turning and milling capabilities, allowing the machine to perform tasks such as drilling, milling, and turning on a single part without the need to reposition the workpiece. This integrated approach minimizes the time spent on setup and retooling, leading to faster production cycles.
22KW Milling Head: Another key feature of the high-speed machining system is the 22KW milling head, which is capable of handling tough materials and providing excellent cutting performance. The powerful milling head enables the machine to process high-strength metals, such as aerospace-grade alloys, which require high power and precision to machine effectively. The milling head plays a crucial role in improving machining speed and overall performance, enabling the production of complex geometries with minimal cutting time.
This combination of high-speed spindles and powerful milling heads allows 5-axis turning milling machines to achieve remarkable machining efficiency, improving throughput without compromising on quality.
Flexibility is an essential feature of 5-axis turning milling machines, as manufacturers often need to accommodate a wide variety of part types and sizes. The machine's tooling system must be versatile enough to handle different operations while maintaining precision.
12-Station Servo Turret: The 12-station servo turret is one of the most important features of 5-axis turning milling machines. The turret allows for quick tool changes, reducing downtime during the machining process. This high level of automation ensures that multiple tools can be used during a single operation, such as turning, drilling, and milling, without the need for manual tool changes. This feature greatly enhances the flexibility of the machine, enabling manufacturers to produce a wide variety of parts in one setup.
The 12-station turret is capable of accommodating various tool types, such as turning tools, drills, and milling cutters. This versatility allows manufacturers to perform a wide range of machining tasks on a single part, reducing the need for multiple machines and setups.
12-Tool BT40 Magazine with Automatic Changer: The 12-tool BT40 magazine, coupled with an automatic tool changer, allows the machine to switch between tools seamlessly, without manual intervention. The tool changer increases machine utilization by minimizing downtime and speeding up the machining process. This automatic tool changing system is essential for high-volume production, as it enables the machine to operate continuously without interruption.
The flexibility in tooling ensures that the 5-axis turning milling machine can handle complex geometries, long shafts, and a variety of materials, making it suitable for a wide range of applications.
The ability to handle larger workpieces is another important feature of 5-axis turning milling machines. The large workpiece capacity increases the machine’s versatility, allowing it to handle a wide range of parts, from small precision components to large industrial pieces.
Ø800mm Swing: The Ø800mm swing refers to the maximum diameter of the workpiece that the machine can accommodate. This feature allows the 5-axis turning milling machine to handle larger parts, such as shafts, tubes, and other sizable components. For industries like aerospace and automotive, the ability to machine larger parts with high precision is crucial for producing critical components like turbine shafts and engine blocks.
650mm Max Turning Length: In addition to the large swing diameter, the 5-axis turning milling machine can accommodate workpieces up to 650mm in turning length. This extended capacity enables the machine to handle longer parts, ensuring that even complex components with longer geometries can be processed effectively. Whether machining long shafts for marine applications or producing large turbine blades, this extended turning length adds significant versatility to the machine.
Precision is at the heart of 5-axis turning milling machines, and automation plays a crucial role in ensuring that this precision is maintained throughout the machining process.
0.002mm Roundness & ±5 Arcsec A-Axis Accuracy: Achieving tight tolerances is vital for high-performance industries, and the 5-axis turning milling machine excels in this regard. The machine is capable of achieving 0.002mm roundness and ±5 arcsecond A-axis accuracy, making it ideal for aerospace and other high-precision applications. This exceptional level of accuracy ensures that parts are machined to the strictest tolerances, reducing the need for rework and minimizing defects.
Auto-Lubrication, Hydraulic Chuck, LED Status Lights: These automation features are designed to improve machine uptime and support longer production runs. The auto-lubrication system ensures that the machine's components are properly lubricated, reducing friction and wear. The hydraulic chuck provides secure clamping of the workpiece, enhancing stability and reducing the risk of errors. LED status lights provide operators with real-time information on the machine's performance, enabling quick responses to any issues that may arise during production.
The key features of 5-axis turning milling machines—heavy-duty construction, high-speed machining, flexible tooling systems, large workpiece capacity, and advanced precision—make them essential for producing complex, high-precision components. These machines are designed to enhance production efficiency, reduce costs, and help manufacturers meet the demanding requirements of industries like aerospace, automotive, and precision engineering. As the demand for more intricate and high-performance parts increases, 5-axis turning milling machines will continue to be a fundamental technology in modern manufacturing.
For businesses looking to optimize their production capabilities, Daying Xindai Machinery Manufacturing Co., Ltd. offers state-of-the-art 5-axis turning milling machines designed for high efficiency and precision. With their cutting-edge technology and expertise in manufacturing, Daying Xindai ensures that their machines deliver exceptional performance for a wide range of applications. To learn more about how these machines can elevate your manufacturing processes, visit Daying Xindai’s website or contact their team for personalized guidance and support.
